Fertilizer is proven to provide nutrient, growth and strength to plants and crops by feeding the plants with nitrogen, phosphorous and potassium. Looking into the past, the usage of fertilizer in plantation industry dates back to over 8000 years ago. Through a research performed, it is found that the first farmers in Europe introduced a revolutionary way of encouraging plantation growth and quality. These farmers were used to fertilizing their plants with animal manure. Manure was used directly as it was without adding in any chemicals and this was therefore known as organic fertilizer.
Currently, most farmers around the world, rich or poor, small farmers or international business farmers, are feeding their crops with animal manure in order to provide sufficient nutrients. The idea of using manure as fertilizer origins from farmers who also had herds of cattle alongside plantations. These farmers noticed that the areas where dung is naturally accumulated, or where animals usually hung out, had patches of fertile ground where early crops colonized. These crops could be any type, be it weeds or other fruiting plants whose fruits have been consumed by the animals. It is obvious that cropping and herding are very closely related and are ‘entangled’ from the start.
Other than organic fertilizer, inorganic fertilizer that is being used by some industries today, has been developed years ago in several different processes. Some of the most famous processes include the Haber process and the Ostwald process.
The Haber Process
In the early 20th century, Carl Bosch and Fritz Haber invented the Haber process. These chemists were presented with the Nobel prize for their valuable creation. The Haber process utilized molecular nitrogen (N2) along with methane (CH4) gas in the synthesis of ammonia (NH3). Part of the ammonia produced is used as ammonium fertilizer while a part of it is further used as the raw material for the Ostwald process.
The Ostwald process
The Ostwald process was developed by Wilhelm Ostwald and was patented in 1902. The process uses up the NH3, mainly from Haber process, and in return produces nitric acid (HNO3) which is the raw material for one of the most commonly used type of fertilizer globally. The Ostwald process is known as the mainstay of the modern chemical industry as it produces fertilizer with one of the highest usage around the world.
How much do you know about fertilizer? Fertilizer is a substance or compound that is added to soil to improve growth and yield of plants. They can be organic and inorganic.
At first, they are used by ancient farmers. Its technology is developed rapidly since the chemical needs of growing plants have been discovered. Modern synthetic fertilizers or chemical fertilizers are composed mainly ofnitrogen, phosphorous, and potassium compounds with secondary nutrients. The use of chemical fertilizers has significantly improved the quality and quantity of the food available in this contemporary of era, even though their use for long-term is debated heatedly by environmentalists.
So, how much do you know about fertilizer? The analysis below will tell you further about the most important elements:
- Carbon, hydrogen and oxygen – They are available from air and water in plentiful supply.
- Nitrogen, phosphorus, potassium (a.k.a. potash) – These are the three macronutrients or elements that you find in most packaged fertilizers.
- Sulphur, calcium, and magnesium – They are secondary nutrients.
- Boron, cobalt, copper, iron, manganese, molybdenum and zinc – They are micronutrients.However, the most important elements, which are needed a lot in the largest quantity by a plant, are nitrogen, phosphorus and potassium.Nitrogen, phosphorus and potassium are considered as crucial as they are essential for these basic building blocks. For instance:
- Each amino acid contains nitrogen.
- Each molecule makes up every cell membrane that contains phosphorous (the membrane molecules are called phospholipids), and so does every molecule of ATP (the main energy source of all cells).
- Potassium consists of 1 percent to 2 percent of the weight of any plant. As one of the ions in cells, it is vital to metabolism.
Therefore, without nitrogen, phosphorus and potassium, the growth of plant is simply stagnant because it fails to make the pieces that it needs. If any mentioned macronutrients are missing or difficult to obtain from the soil, growth rate for the plant will be limited. In nature, the nitrogen, phosphorous and potassium are often found from the decayed plants that are died. For nitrogen, the nitrogen cycle from dead to living plants is often the only source of nitrogen in the soil.
To make plants grow faster, what you need to do is to supply the elements that the plants need in readily available forms. How much do you know about fertilizer? The numbers on a bag of chemical fertilizer will tell you about the percentages of available nitrogen, phosphorus and potassium that are found in the bag. Hence, it is suggested that 12-8-10 fertilizer has 12-percent nitrogen, 8-percent phosphorous and 10-percent potassium.
In short, as living organisms, plants are made up of cells. Within these cells, numerous metabolic chemical reactions are occurred that have the responsibility for growth and reproduction. Since plants do not consume food like animals, they rely heavily on nutrients in the soil with the basic chemicals for these metabolic reactions. Their supply in soil is limited, however, when plants are harvested, they will dwindle, causing a reduction in the quality and yield of plants.
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We all know that fertilizers are good for oil palms. However, fertilizers need to be applied correctly and at the proper times. Otherwise, you risk over-fertilizing or under-fertilizing your oil palms. Both scenarios are bad for the oil palms as they may lead to diseases and even death.
It’s really important to know the correct ways and methods to put down fertilizers. This will ensure that all the fertilizers reach the plants rather than being washed away. If you’re placing fertilizers in your oil palm plantation, these strategies will help you:
The ‘Broadcast’ Method over the ‘Subsoil’ Method
A 2011 study published by MPOB found that the simple method of sprinkling granules of fertilizers in a weeded area around the oil palm tree is the most effective application method.
The other method, whereby fertilizers were buried under the topsoil in several pockets surrounding the tree was not actually as effective. In fact, burying the fertilizer under the soil resulted in 13% less fresh fruit bunches compared to the broadcast method. So, if you’re burying your fertilizer, it’s time to make a switch to simple sprinkling on the topsoil.
The Best Time to Apply
In order to reduce the leaching of fertilizers from the topsoil due to rain, it’s advisable not to apply fertilizers during the rainy seasons in Malaysia. This rainy season occurs towards the end of the year, usually starting in November to December each year.
Therefore, you should avoid placing down fertilizers during this period. The losses of nutrients due to heavy rainfall can reach up to 45% in certain cases, which constitutes a serious loss of fertilizers which can otherwise be used by the oil palm.
Experts advice that fertilizers be applied about three times a year.The best time to apply fertilizers is during three seasons, namely February to March, May to June and September to October. Fertilizers should be applied after some light rain so that the soil would be moist enough to dissolve nutrients, but not enough to wash it away.
Location of Fertilizers
Always scatter the fertilizers in a 2 meter weeded circular area around the base of the palm. The reason why you should try to weed the ground as much as possible is so that the weeds don’t prevent the oil palm from receiving its nutrients.
Preventing Soil Run Off
Several strategies can be employed to minimize soil run off. These include planting cover crops and platform cutting on sloping terrain. This minimizes the loss of fertilizers due to rain water causing the topsoil to be carried away.
General Fertilizer Ratio
With regards to the main NPK fertilizers, these ratios are those commonly recommended in the first few years.
Years after planting
After the third year of planting, the amount of NPK fertilizers can be maintained. However, there will have to be adjustments made based on annual or bi-annual soil tests to diagnose the nutrient condition of the soil. Additionally, other elements like Boron and Magnesium will have to be reconstituted based on soil chemical analysis.
Fertilizer is produced normally in large amounts. One of the main type of fertilizer production route is through the compound fertilizer production line. The production line is capable of producing up to 5000 to 200000 tons of fertilizer per year. The production line can produce different types of fertilizer based on the different types and concentration of the fertilizer. Main types of fertilizer produced include organic, inorganic, biological and magnetic fertilizer. The fertilizer is normally made into spherical particles with a diameter ranging from 1mm to 3mm.
In the fertilizer production line, there are a few important parts of machine involved. The main parts in the line include automatic batching machine, fertilizer mixing machine, crushing machine, rotary drum granulator, rotary drum drying machine, rotary drum cooling machine, rotary screening machine and auto packaging machine. The fertilizer raw materials, products and other material are transferred from one equipment to another using belt conveyors.
- The raw materials are put into the bins based on the exact quantity needed. The conveyor belt sends the material to the crushing machine.
- The crushing machine crushes the lumps of materials into small sizes to meet requirement. The conveyor belt then sends the material to the rotary drum granulator machine.
- In the rotary drum granulator machine, water pumps pump in gas in order to facilitate the granulating process. In the machine, the solid powder of the fertilizer rises up by rotation of cylinder and scrolls down by gravity. A certain amount of adhesive is added to the cylinder based on the quantity of the material. Gradually, solid particles of fertilizer are formed. In cases where high nitrogen (up to 25 to 45%) fertilizer is to be produced, a nitrogen spraying system is installed in the granulating machine.
- The formed particles contain moisture that was added earlier by the water pumps. Therefore, the fertilizer is then sent to rotary drum drying machine to add in hot and cold air to both drying and cooling machines respectively.
- Once dried and cooled, the fertilizer then undergoes screening. Screening is an important process where only the fertilizer granules of allowable size is kept. The granules that are too big or small are rejected and reverted back to the crusher or granulator to be reprocessed.
- The qualified material from the screening process is then sent to packaging by bucket elevators. The material is then packed and stored for distribution to customers.
Why do you need to use organic fertilizers?Many questions plagued people’s mind especially nowadays many organizations are emphasizing their usages.
The word “organic” in this case means that the product is only minimally processed, and the soil nutrientsremain bound up in their natural forms, rather than being extracted and refined. For fertilizers, “organic” does not refer to the standards of processing that are associated with delicacies.
What are organic fertilizers? In simple laymen language, they are usually made from plant, animal waste or powdered minerals. For example, it includes manure and compost, as well as bone and cottonseed meal. Generally, they are usually sold as “soil conditioners” rather than as fertilizer. It is because the ratios of soil nutrientsare hard to guarantee. Therefore, they may be processed in a factory, or, in the case of manure and compost, in a farm itself.
It is undeniable that a growing selection of more highly processed products is available now, with labeled analysis of nutrients and contents. For instance, Scotts Miracle-Gro Organic Choice Plant Food is a manufactured product composed entirely of chicken litter and ground up feathers, with an N-P-K ratio of 7:1:2. Garden Safe Organic Plant Food is made of poultry manure with a label that is very similar to chemical fertilizers.Thence,below are the reasons why do you need to use organic fertilizers.
Pros of Organic Fertilizers:
- Besides releasing nutrients, as organic fertilizersbreak down, they improve the structures of the soil and increase its ability to hold water and nutrients. Over time, they will lead your soil and plants to be healthy and strong.
- Since they are the ultimate slow-release fertilizers, it’s very difficult to over fertilize your plants.
- There’s little to no risk of toxic buildups of chemicals and salts that can be deadly to plants, feeding important microbes in the soil.
- They are renewable, biodegradable, sustainable, and environmental friendly.
- They continue improving the soil even after the plants have taken the nutrients they need. Thus, the longer the soil is fed with them, the better its compositions and textures are.
Cons of Organic Fertilizers:
- Microorganisms are required to break down and release nutrients into the soil. But the good news is these microorganisms obtain energy from decaying plant and animal matter, so an application of organic fertilizer provides a complete package of nutrients for your soil.
- They break down according to natural rules. You have to be patient as you won’t see improvement soon. In fact, you may notice a deficiency in your plants during the first couple of months until the first application breaks down. Then, you’ll most definitely be rewarded.
In short, organic fertilizersare plant or animal-based materials that are naturally occurring processes, such as manures, leaves and compost. Hence, why do you need to use organic fertilizers? It is becausethe danger of over-fertilization can be reduced as the soil nutrientsare released slowly and they can be available over a longer period and only few applications are required.
As an oil palm plantation owner, there are many challenges and issues that need to be solved. In order for the production level to reach its optimum level, you would need to handle pests, diseases and various other things. One of the more outstanding problems affecting oil palm trees are malnutrition.
Most of the oil palm plantations in Malaysia are several decades old, or have been replanted over land that used to be planted with coconuts. Prolonged agricultural activity over several decades on the same location can deplete the soil of its nutrients.
Here are some of the signs that your palms need fertilizers:
Palm Fronds Turning Yellow
The most obvious signs of Nitrogen, Phosphorus and Potassium or N, P and K are a yellowing of the leaves. In oil palms this usually starts off with light green or yellow spots on older leaves. These spots will turn reddish orange or just orange. If no fertilizers are applied, the leaves will start browning from the outer borders inwards.
The entire frond will eventually die and fall off prematurely. Usually, the leaves are the first to exhibit the effect of nutrition deficiency as they are the parts that conduct photosynthesis and make food for the rest of the palm.
Smaller Fruit Bunches
The health of an oil palm tree can be judges by the fruit bunches it produces. Unhealthy palms that don’t have enough fertilizers may produce fruit bunches that are smaller than usual. Additionally, the entire oil palm may produce less fruits on average.
If your palms are producing less fruit all of a sudden and no illnesses can be detected, there’s a high chance that this is due to a lack of proper minerals in the soil.
Shorter and Unhealthy Roots
When the oil palm doesn’t get adequate nutrients, it shows in the length of the roots. Oil palms usually grow individual roots that originate from the base of the trunk. Boron deficiency will cause the tips of the roots to wither and dry out.
Additionally, an overall lack of nutrients can cause the roots to be very short. This can really affect the stability of the palm. Palms without an adequate grip in the soil can fall over during heavy winds and rains.
Disfigured Fruits and Leaves
Palms that aren’t growing healthily may often show early signs by producing gnarled leaf fronds or unusual looking fruit. If you notice a number of these occurring in a certain area, you should not dismiss it and should take the necessary steps. The lack of nutrition in palms sometimes results in mutations that happen at random.
Slower or Stunted Growth
This symptom has to be observed over a longer period of several months, especially in younger palms. A lack of nutrition in the soil can cause stunting too, where the palms are shorter and don’t start producing fruit until very much later compared to other palms.
Conducting regular checks on your oil palms are necessary to determine which areas need fertilization. This practice can also prevent over-fertilization from random application,which can be dangerous for the palms.
The oil palm industry faces several threats to production. One of these is a fungi known as Ganoderma boninense, also called the white rot fungus. G. boninense is a relative of the famous Chinese Ganoderma herb. Unfortunately, this particular species isn’t economically viable. Instead, it causes basal stem rot (BSR) in Malaysian oil palm plantations. Oil palms that get infected will begin to slowly lose their health and productivity. Within 6 to 12 months of being infected, infected palms may completely die.
G. boninense is more common in palms that have been planted in soil that was previously planted with coconuts or oil palms. The disease was first detected about 50 years ago in coastal plantations but the infections have since moved inland.
The Challenges of Managing BSR
Basal Stem Rot is one disease that poses a real challenge to plantation owners and researchers alike. An effective cure for this disease has yet to be found. Right now, several BSR management techniques have been drawn up by experts. However, these management techniques all have limited efficacies.
Some of the BSR management methods around nowadays include soil mounding, trench digging, curative surgeries, chemical control with fungicides and biological control with other microorganisms. More often than not, several of these strategies will be used together in an integrated plan.
Why Nutrition is Important
When it comes to the immune system, oil palms defend themselves from invading microbes differently from humans. However, they share one thing in common with humans. A lack of nutrition leads to a weak immune system and this is true for plants too. G. boninense spreads more rapidly in palms that are malnourished.
When we as humans don’t get enough healthy nutrients and keep on eating junk food, we face a high probability of catching illnesses. In the same way, if an oil palm doesn’t have enough macro and micro nutrients, they too can fall sick more easily.
This does not mean that you should apply more fertilizers to your oil palms plantations. If you want to protect your palms from Ganoderma infection, it’s important to apply the right fertilizers and not morefertilizers.
What Fertilizers Help Control Ganoderma?
Plant nutrition has always been used as a strategy to control diseases, and it’s therefore no surprise that fertilizers have been used to control BSR. Surprisingly, researchers have found that it’s the micronutrients that help minimize Ganoderma infection.
This means that the levels of N,P and K doesn’t influence the oil palm’s immunity, though they do play an important role in other metabolic functions like growth and reproduction. The elements that are important to the oil palm’s defense against Ganoderma are Boron (B), Copper (Cu) and Mangan (Mn), Iron (Fe) and Silicon (S). Evidence shows that a combination of all three elements function better in providing protection than using each element separately.
Therefore, if you want your palms to withstand Ganoderma better, give them fertilizers with these micronutrients in addition to the main macro elements of N,P and K. It’s like making sure your children have enough vitamins to fight off infections so that they can grow up healthy and strong.
HAnAFI, M. M., MoHD nAWAWI, W., & ZAAFAR, M. CHEMICAL FERTILISER GAnoCARE™ AS PREVEnTIVE TREATMEnT In ConTRoLLInG Ganoderma DISEASE oF oIL PALM. http://palmoilis.mpob.gov.my/publications/TOT/TT564-Idris.pdf
Tengoua, Fabien & M. Hanafi, Mohamed & Abu Seman, Idris & Kadir, Jugah & Nurul Mayziatul Azwa, Jamaludin & Mohidin, Hasmah & Rastan Syed-Omar, Syed. (2014). Effect of micronutrients-enriched fertilizers on basal stem rot disease incidence and severity on oil palm (Elaeis Guineensis JACQ.) seedlings. American Journal of Applied Sciences. 11. 1841-1859. 10.3844/ajassp.2014.1841.1859.
Fertilizers basically aid in the growth of most of the plants, provided that it is used at a moderate level: too much may ‘burn’ the plant, while adding too little an amount will be less, if not totally, inefficient. Therefore, thorough care should be taken when fertilizing a plant. The use of fertilizer depends on the type of plant or crop that is aimed for
Fruiting plants or crops
Fruiting plants may face the problem of bearing fruits that are too small. Some examples of these types of plants include apples, oranges and oil palm. In counter to this problem, the suitable type of fertilizer with the suitable needed nutrients should be choosen.
One of the crucial nutrient for fruiting plants, nitrogen, if absorbed too much by the plant will cause more branches to grow, thus lowering the number of fruits. Therefore, soil examination is necessary in order to avoid the problem and increase yield.
Proper amounts of phosphate in the plants helps to acquire and store energy. However, phosphate does not get absorbed if placed too far from the plant bark, therefore it should be placed near the bottom part of the plants.
Phosphate run away to neighbouring ponds and rivers also causes excessive growth of algae and aquatic weeds, distrupting the aquatic ecosystem. It is more advisible to feed the plant with phosphate tea rather then solid phosphate, in order to increase absorbency.
Potassium helps in providing larger and more flavorful fruits. In plants such as oil palm, phosphate helps the tree in developing larger and lushtier branches with more big fruits on them. An inadequacy in potassium causes the leaves to curl up, and thus the deficiency can be observed from the condition of the leaves.
Non fruiting plants
For non fruiting plants, such as giant redwood and kauris, it is required that the soil is acidic and fertilized with a well balanced mixture of nutrients. With this, the plant will be able to grow healthily.
Malaysia is the second largest producer and exporter of oil palm in the world, with more than 35% of the world’s oil palm coming from Malaysia. Staying competitive is a challenge as Malaysia needs to keep up with global demand.
As much as 5.74 million hectares on land in Malaysia is planted with oil palm. Production rates vary from year to year, as it is influenced by environmental factors like the weather, amount of rainfall and humidity. Global warming has made the weather unpredictable, and this has made oil palm production uncertain too. For example, the fresh fruit bunch yield in 2015 was 18.48 tons per hectare but this dropped to 15.91 tons per hectare in 2016 due to dry weather and reduced rainfall.
One important strategy in ensuring that the productivity of the crops are optimized, and this can be done by ensuring that fertilizers are sufficient. Fertilizers can boost your oil palm productivity in a few ways.
Providing the Main Nutrients
Agriculture land that has been used for more than a decade may lose its full supply of nutrients for crops, especially minerals like Nitrogen (N), Phospate (P) and Potassium (K). If this land is continuously replanted with oil palms, they may suffer from a lack of nutrition which leads to smaller leaves, shorter trunks and less heavy fresh fruit bunches. Therefore, providing oil palm plantations with enough NPK is the first step in optimizing production, especially in older plantations.
Boosting the Oil Palm’s Immune System
Palms are susceptible to several diseases, mostly caused by infectious fungi. One of the most widespread diseases among oil palms in Malaysia is Ganoderma boninenseor white rot fungus. It causes the oil palm to crumble and rot from within as it absorbs all the nutrients from the palm.
Needless to say, palms that are weak and lacking in nutrients are more susceptible to infection and will have a higher chance of not surviving the attack. Ganoderma can be controlled by fungicides, but the palms themselves have to be strong enough to withstand the entire treatment process.
Bigger Fruits and Leaves
Oil palms that have sufficient nutrition from fertilizers will usually grow bigger leaves. This will translate to a more robust metabolism, meaning that it can carry out photosynthesis at a much faster pace, and will therefore grow faster, bigger and stronger.
At the same time, apart from larger fresh fruit bunches, healthy and thriving palms will also produce larger fruits that have more flesh. This would also mean more oil can be extracted from these fleshy fruits.
Extension or Productive Life Span
Oil palms usually have a productive life span of between 15-20 years. However, by ensuring that your palms get sufficient fertilizers, you can potentially push this number up to 25 years. This means that you can get more productive years from an individual palm, and bring down the costs needed for replanting in the long term.
Palms with sufficient nutrition will live longer as they’re less sensitive to disease and environmental damage from pollutants or toxins.
Overall Increase in Yield
When used correctly, fertilizers will generally lead to an increase in yield. In the case of oil palms, this translates to an increase of fresh fruit bunches. Good Malaysian fertilizers will contribute an increase in income when you choose correctly. In fact, some planters have reported that their yield increased by about 30-50% after the usage of fertilizers. However, an increase of even 10% will no doubt affect conditions in a positive manner.
Adding fertilizers to your plantation can mean a world of difference. In general, it can only mean positive effects for you and your operations without needing to overspend or to take complicated steps.
Representatives from Everchem were fortunate enough to pay a visit to the Malaysia International Agriculture Technology Exhibition on Friday, the 28thof September 2018. It took place at Setia City Convention Centre 2 in Shah Alam over a period of two days beginning September 27th2018. More than a hundred companies has set up exhibition booths here, and Everchem has the opportunity to visit all these booths to learn more about the products and services they offer.
The exhibition covered many sub-categories in the Agricultural field, including crop protection, seed technology, smart farming innovations, tractors and implements, irrigation, biotechnology, and of course fertilizers. The exhibition was endorsed by the Ministry of Agriculture and involved many stakeholders from the different crop specialties in Malaysia, especially palm oil, rubber, cocoa and even durians.
The exhibition was a great platform for different businesses to meet each other and to network. It also allowed us at Everchem to generate business leads. AGRI Malaysia has always been a place where the latest technologies from different agricultural companies are showcased. As such, we were fortunate to be able to see what others in the industry have developed and to explore ways in which we may cooperate with them in the future.
There were many talks and presentations available to visitors at AGRI Malaysia 2018. The Industry Talks on Fertilizers were especially interesting. There were several of these on Day 2, including a session called ‘Fertilizers – How Does it Affect Your Crop Yield and Quality’ by Mr. Chin Weng Fei from Yara International (M) Sdn. Bhd. and another informative presentation by Mr. Nicolas Macaigne from TIMAB Magnesium called ‘Control Release Magnesium Fertilizer’ or ‘CR-Mag An Innovation in Magnesium Fertilizers’.
The outdoor demonstration area was also very useful and informative. Here, live demos of new and innovative agricultural products, like an agricultural drone, Farm ATVs, a Minidumper and high-pressure fertigation pumps were carried out throughout the day.
Within the exhibition area, we were fortunate to be able to experience a little snippet of REDtone’s smart greenhouse system and smart aquaculture system developed via the Internet of Things (IoT) technology. This was one of several booths and companies bringing Industry 4.0 into the agricultural sphere. The fourth industrial revolution is the latest wave of technology that involves elements like autonomous robotics, 3D printing, big data, augmented reality and so on.
Encounters like these allow us at Everchem to learn the latest technological advances happening in the agricultural industry. This helps to keep us relevant and up to date with the most progressive approaches to date.
Platforms like Agri Malaysia 4.0 are something that we at Everchem support and will continue to participate in. Not only does it open doors for business co-operations and future projects, it allows us to access ideas on how we can improve ourselves to serve our customers better. We hope to participate in more exhibitions and conventions like this in the future, for the benefit of our brands and customers.